Thanks for the detailed experience!
You're absolutely right, the suspension is made by humans and there will be some natural variation. But that said, bridge hammocks are *very* sensitive to different dog bone lengths between the left and right sides where a difference in length of just 1/8"-1/4" is noticable when laying in it. Since the RR doesn't tip it follows that they have figured out how to minimize variation which would include the size of the loops.
I have been doing a lot of testing with different loop sizes to see what works best. I'll be offering replacement "matched pair" dog bones on my site to go along with the metal hardware conversion, and they will be a little more forgiving for installing the buttons. If someone has an unfortunate case of the button simply not fitting they will at least have the option to swap out dog bones.
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