Hi SteelToe, I just saw this thread. Pretty impressive work there. I've probably read just about every thread on HammockForums that discuss mods to the shape of a 'generic' rectangular GE hammock, and my recollection is that they all eventually come around to the same conclusions: straight cut ends and sides just work; it's mostly a matter of personal preference in folding vs. gathering the ends; and in the end what matters most is length, choice of fabric, and hanging angle. Then we have add-on mods to improve comfort in that basic GE design, notably including Knotty-mod stretch sides, foot boxes, tie-outs, mini spreaders, huge under-knee pillows, and so on. I'm always interested when somebody experiments with mods to the basic GE hammock and documents what worked and what didn't.
I like that you're interested in reducing unnecessary fabric (less floppy on the face, better view out, less pack weight and bulk) while at the same time maintaining or improving comfort (minimizing calf ridge, better head support and stability, less tension on sides). You experimented with your ideas and achieved your goal with a simple design that pleases you better than the standard-issue rectangular GE, and you've taken the time to share your process and results. I call that a win all around.
The other goodies you've made to go with your new hammock aren't too shabby, either! I agree about zippers (or at least no coil zippers), although velcro as an alternative can be a hassle and is noisy.
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