There's been a lot of Hype about the Lamzac hangout, and I wanted to answer the question: What's the best DIY material for it? After lots of small scale testing, HEX70 XL PU3000 looked like the best option.
Part of what makes the Lamzac hangout work so well is it's shape. While I wasn't able to perfectly replicate the shape, I did achieve the overall effect. It's shaped like a butt on it's cross section. The "cheeks" spread out on the bottom to distribute the load, preventing it from rolling. And on the top, the "cheeks" are what hold you preventing you from rolling out. Other than that, it's a giant dry bag.
I used Hex70 PU3000 for this. It's bombproof, and I knew from small scale testing it'd hold me and my kid together (combined weight of 300lbs)
Cuts can be seen in the following image on the lower left. You need 2 of them, and I opted to do them back to back in one continious piece of fabric, meaning there is no seam on the skinny end of the finished project. .
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I then sewed all the edges, the curves and finished off the open end with 1" webbing and a side release buckle. Just like a dry bag. I seam sealed the entire thing with Seamgrip. .. and waited.
I turned it right side out (so the curves are on the inside) waved it around in the wind, and sealed up the end.
Unfortunately, the finished item did not have that pronounced "crack" that it needed to prevent the entire thing from rolling, or to prevent me from rolling out. It did both, often at the same time, and usually with comedic results.
Rather than admit defeat, I took inspiration from a corset of all things. Turned it inside out once again, and sewed a series of grosgrain tabs on the inside. Then threaded shock cord between them like this sketch:
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Then result was this:
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Not perfect...A little over inflated.. But how would it lay?
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Really well actually. And much to my surprise, even in 30° weather... It was warm. It held me just fine for the hour long.. test I subjected it to (it was a nap, ok?)
So to everyone looking to make one of these "Lawn couches" Hex 70 is great for it. It inflates well, and is really strong enough to take abuse.
I deflated the couch a bit, and set it up in the living room. I figured my kid would claim it and mush into it like a beanbag chair... But I was wrong. For the last 8 hours, it's been my dog in it more than anything. She's clawed at it, jumped in it, dragged it across the house, and chewed on it a little. And it's still holding air.
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(That is a 50lb Lab/Coonhound mix, lost in a sea of fabric)
Materials used:
6 Yards HEX 70 (I had about a 1/2 yard left)
Seam Grip
1/2" Grosgrain
1" Webbing
1x Side release buckle
shock cord
1x cord lock.
Finished weight: 1lb 12oz (Stated weight on the Lamzac Hangout is 1.2kg, or 42 ounces) A weight savings of 14 ounces
Things I'd change: Obviously figure out how to make the crack a little better.. Lacing the shock cord did the trick, but it doesn't look as good as it should. However, I can open it up, and change the tension on the cord allowing me to customize the lay of it more.
I used 1" Nylon webbing. It'd choose something a little stiffer (like the 1500lb poly webbing) It would help keep the end closed.
Overall.. A very easy project. If you can sew a rolled hem, you can make one of these. The hardest part is waiting for the seam sealer to cure.
If you have any questions, ask away
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